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FG
Cycle Count Supervisor
Ford Global Career Site · Thailand
About The Role
The Cycle Count Supervisor is responsible for leading the cycle counting program to ensure inventory accuracy across the facility. This role oversees a team of cycle count checkers, develops and manages count schedules, investigates and resolves discrepancies, and partners with cross-functional teams to maintain data integrity in the inventory management system. The ideal candidate combines strong analytical skills with hands-on leadership to drive continuous improvement in inventory accuracy and process efficiency.
- Supervise, train, and schedule cycle count checkers to ensure daily, weekly, and monthly count targets are met Production Inventory Management System
- Develop and maintain cycle count schedules based on ABC classification, inventory value, and business risk
- Analyze inventory discrepancies, identify root causes, and implement corrective action plans
- Reconcile physical counts against system records (WMS/ERP) and adjust inventory as needed following approval protocols
- Partner with Warehouse / Material Handling operations, Production Control, Supply Chain Management, Plant Inventory Analyst, Plant Internal Control, Manufacturing, Quality, PPM, IMG Obsolescence and Finance teams to resolve variances and improve processes
- Track and report key performance indicators (KPIs) such as inventory accuracy rate, count completion rate, and shrinkage
- Lead or support annual/periodic physical inventory audits
- Ensure compliance with Production Inventory Management System, company policies, safety standards, and audit/regulatory requirements
- Identify and implement process improvements to reduce recurring errors and increase counting efficiency
- Maintain accurate documentation and generate regular Inventory reports for leadership review
- Ensure/Avoid and Minimize obsolescence parts model year run out part.
- Ensure/Maintain accuracy record balance to enough material available to support Model Year Buildouts.
#LI-SS
Required Qualifications
- Bachelor's degree in Logistics Engineering, Supply Chain, Logistics Business, or related field preferred
- 3+ years of experience in Inventory control, Warehouse operations, or Materials management
- 1+ years in a supervisory or lead role
- Strong knowledge of inventory management systems (ERP/WMS such as SAP, Oracle, or similar)
- Proficiency in Microsoft Excel and Data analysis for identifying trends and variances
- Familiarity with cycle counting methodologies (ABC analysis, statistical sampling)
- Strong analytical, problem-solving, and root-cause analysis skills
- Excellent leadership, communication, and organizational skills
- Ability to work in a fast-paced warehouse/manufacturing environment
Preferred Qualifications
- APICS/ASCM certification: CPIM (Certified in Planning and Inventory Management) or CLTD (Certified in Logistics, Transportation and Distribution) a plus
- Experience in automotive manufacturing or high-volume distribution environment
- Experience with Lean/Six Sigma or continuous improvement methodologies
- Familiarity with RF scanning and barcode inventory systems
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