Team Member - Sub Assembly

Job Description Position: Sub-Assembly Supervisor (Wire Crimping) Department Production Reporting To Production Manager / Production Head Location Manufacturing Plant(Coimbatore) Job Summary The Sub-Assembly Supervisor (Wire Crimping) is responsible for supervising wire crimping and electrical sub-assembly operations to ensure production targets, quality standards, and delivery schedules are achieved. The role involves manpower planning, workstation allocation, material readiness, production monitoring, quality assurance, and maintaining line efficiency while ensuring compliance with safety and process requirements. Key Responsibilities Production Operations Supervise and manage wire crimping and sub-assembly activities to meet daily production targets. Plan and allocate manpower to various workstations based on production requirements and skill matrix. Monitor production progress and take corrective actions to minimize downtime and bottlenecks. Ensure adherence to production schedules and shift-wise output plans. Coordinate with Planning and Stores departments to ensure material availability for current and subsequent shifts. Manpower Management Prepare shift-wise manpower deployment plans. Assign operators to appropriate workstations based on competence and workload. Provide guidance, training, and support to operators to achieve desired productivity levels. Monitor operator performance and ensure compliance with standard operating procedures. Material & Resource Planning Ensure availability of wires, terminals, connectors, consumables, and related materials before commencement of production. Coordinate with Stores and Planning teams for material replenishment and shortage resolution. Ensure smooth shift handovers with proper communication of pending activities and material status. Quality Assurance Ensure all wire crimping operations comply with established quality standards and customer requirements. Verify adherence to work instructions, process parameters, and inspection requirements. Support quality inspections and implement corrective actions for non-conformities. Monitor rejection rates and drive continuous improvement initiatives to reduce defects. Equipment & Calibration Management Ensure crimping tools, measuring instruments, and production equipment are maintained in good working condition. Monitor calibration status of production and inspection equipment. Coordinate with Maintenance and Quality teams for preventive maintenance and calibration activities. Productivity & Continuous Improvement Monitor line efficiency, productivity, and utilization metrics. Identify opportunities for reducing cycle time and improving operational efficiency. Implement Lean Manufacturing, 5S, and Kaizen initiatives within the production area. Participate in root cause analysis and corrective action activities for production and quality issues. Safety & Compliance Ensure compliance with plant safety regulations and standard operating procedures. Promote safe work practices and housekeeping standards. Maintain production records, shift reports, and operational documentation. Position-Specific Requirements Diploma / Bachelor's Degree in Electrical, Electronics, Mechanical, Production, or Industrial Engineering. 3-8 years of experience in wire harness manufacturing, electrical assembly, control panel assembly, or sub-assembly operations. Experience in wire crimping, terminal assembly, electrical wiring, and cable assembly processes. Strong knowledge of manpower planning and shift management. Experience in production monitoring, quality control, and efficiency improvement. Knowledge of calibration requirements for crimping tools and inspection instruments. Familiarity with Lean Manufacturing, 5S, and Kaizen methodologies. Working knowledge of ERP/SAP systems and Microsoft Office applications. Key Skills Technical Skills Wire Crimping Operations Wire Harness Assembly Electrical Sub-Assembly Production Supervision Manpower Planning Material Planning Production Monitoring Quality Control Crimp Quality Standards Calibration Management Line Balancing Lean Manufacturing 5S & Kaizen Root Cause Analysis ERP/SAP Behavioral Skills Leadership & Team Management Communication Skills Problem Solving Attention to Detail Planning & Organizing Decision Making Accountability Quality Orientation Time Management Result Orientation Key Performance Indicators (KPIs) Production Target Achievement (%) Line Efficiency (%) First Pass Yield (FPY) Rejection/Rework Rate (%) Manpower Utilization (%) Material Availability (%) Calibration Compliance (%) On-Time Shift Completion (%) 5S Audit Score Safety Compliance Score Preferred Industry Experience Wind Turbine Generator Manufacturing, Control Panel Manufacturing, Electrical Equipment Manufacturing, Switchgear Manufacturing, Wire Harness Manufacturing, Automotive Electrical Systems, Industrial Equipment Manufacturing.