
Control Room Operator - HROC
Heidelbergmaterials · Cairo
About The Role
Reporting to : Control Room Supervisor – HROC Job Purpose: In this role, you will be responsible for operating cement plant within a designated region. You will collaborate effectively across departments & plant teams to achieve shared goals. You will collaborate closely with plant teams & train, coach them to run the plant equipment achieving the best KPI’s, troubleshoot & communicate issues, and report the tasks to be done on site. The role will be on a 24/7 shift work. Occasional travel to the plant sites operated & supported will be required. Roles and Responsibilities: Plant Operation Monitoring and Control Monitor, Operate & control the entire cement production process from the central control room, including raw material handling, raw meal grinding, clinker production, and cement grinding. Adjust setpoints and process parameters to maintain stable and efficient plant operation. Use Human Machine Interface (HMI) systems and Programmable Logic Controllers (PLCs) to operate and supervise plant equipment. Operate the Expert systems to the maximum benefit of the operations Respond promptly to alarms and process deviations to prevent downtime or quality issues Process Optimization and Quality Control Maintain key process parameters within defined limits to ensure consistent product quality. Optimize energy consumption, fuel usage, and raw material efficiency. Work closely with quality and laboratory teams to adjust operations based on test results and product requirements. Identify opportunities for continuous process improvement and operational efficiency. Record Keeping and Reporting Record and maintain accurate operational logs, including process data, changes, and incidents. Monitor process trends, alarms, and system performance, and report findings to supervisors. Highlight & Report maintenance needs and coordinate with field teams to ensure plant reliability. Ensure compliance with operational procedures, safety standards, and reporting requirements. Continuous Learning and Adaptation Participate in ongoing training programs to stay updated on new technologies and process improvements. Adapt to changing plant conditions and optimize control strategies accordingly Job Qualifications, Requirements & Experience: Education Engineering degree preferably chemical engineering Minimum 8 years previous experience in cement plant operations. Knowledge of control system principles, distributed control systems (DCS), programmable logic controllers (PLC), human-machine interfaces (HMI), and process automation. Basic understanding of maintenance requirements and equipment behavior. Ability to monitor multiple process areas simultaneously and prioritize actions Willingness to work in shift operations (24/7 plant environment) Experience with Expert systems & sound understanding of the whole cement process and quality aspects. High level of attention to detail and safety awareness. Training and coaching abilities. Strong communication and teamwork skills, especially with field operators and quality teams. Ability to communicate fluently and effectively with international stakeholders in English. A proactive team player who thrives in a cooperative, high-energy environment. Work Week: European
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