Material Flow Simulation Engineer
Ford Global Career Site · Rayong, Thailand
About The Role
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Design and build simulation models representing planned material flow processes and equipment layouts within the plant.
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Translate part-level logistics data (packaging, quantities, delivery frequency, handling requirements from PFEP) into accurate simulation inputs.
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Analyze simulation outputs to identify bottlenecks, capacity constraints, or design risks prior to implementation.
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Develop simulations for automated material handling systems, including AGVs and AMRs,
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Prepare and present clear reports summarizing results, issues, and recommendations to Planning Engineers and other requested stakeholders.
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Collaborate with cross-functional planning and logistics teams (Plant MFE, Study teams) to validate that simulation results align with real-world plant requirements.
#LI-SS
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Design and build simulation models representing planned material flow processes and equipment layouts within the plant.
-
Translate part-level logistics data (packaging, quantities, delivery frequency, handling requirements from PFEP) into accurate simulation inputs.
-
Analyze simulation outputs to identify bottlenecks, capacity constraints, or design risks prior to implementation.
-
Develop simulations for automated material handling systems, including AGVs and AMRs,
-
Prepare and present clear reports summarizing results, issues, and recommendations to Planning Engineers and other requested stakeholders.
-
Collaborate with cross-functional planning and logistics teams (Plant MFE, Study teams) to validate that simulation results align with real-world plant requirements.
Education Qualification
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Bachelor’s degree in industrial, Automotive, Mechanical, or a related Engineering field,
No. of Years of Experience
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Typically 3 to 5 years of experience in material flow simulation, industrial engineering, or manufacturing planning
Specific background
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Experience in material flow/manufacturing simulation within an automotive or high-volume manufacturing environment preferred;
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Basic Industrial Engineering knowledge (material flow/manufacturing) considered an added advantage
Functional/Soft skills
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Strong analytical and problem-solving skills
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Ability to interpret part-level logistics data and translate it into simulation models
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Clear written and verbal communication skills for presenting findings to cross-functional stakeholders
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Collaborative mindset for working with Plant MFE and Study teams
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Proficient communication skills both English and Thai: Speaking, reading, writing.
Software/Computer literacy
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Hands-on experience with FlexSim and/or Plant Simulation (Tecnomatix)
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Experience with SYNAOS or other AGV/AMR simulation platforms preferred
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programming skills in C++, Python
Behavioral Skills
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Own working together: Build relationships with local and cross-functional teams, communicate clearly, drive team culture.
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Deliver results: Strong influencing skills and leadership in a demanding environment, remote from the main program team.
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High energy, self-starter, with ability and desire to take lead responsibility and lead cross-functional teams to deliver results.
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High integrity with good attitude and excellent communication skills.
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Can do attitude, team player.
Special Knowledge/Skills Required
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Proven ability and courage to effectively communicate key issues and recommendations to senior management.
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Ability to work within a very diverse (culturally and functionally) environment.
Stakeholders
- Plant (AAT, FTM) and Global MP&L Teams
- Engineering (Launch Team)
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