QCA_Outgoing Quality_8 (1058)

A. Quality Control (Critical Area)

• Ensure Zero Defect / Zero DOA in stator manufacturing
• Ensure compliance with:
• Standard Work Instructions (SWI)
• Quality check points (in-process + final)
• Drive root cause analysis (RCA) for defects and implement corrective actions
• Draft & Implement PFD, PFMEA & Control Plan.

B. Process Improvement

• Implement Lean / Six Sigma / Kaizen initiatives
• Standardize best practices across shifts
• Adherence to EHS Standards & Safe working practices.
• Update MIS dashboards for management review
• Coordination with Production & Maintenance to ensure process improvements

1. Key Performance Indicators (KPIs)

• First Pass Yield (FPY)
• Rejection / Defect Rate

1. Required Skills & Competencies

Technical Skills

• Knowledge of:
• Stator winding processes
• Electrical parameters (Resistance, Insulation)
• Fan motor construction
• Understanding of:
• Process controls & QC tools
• Lean Manufacturing / Six Sigma

Qualification & Experience

• Education: B.Tech (Mechanical / Electrical)

Preferred Background

• Experience in:
• High-volume manufacturing (Electrical or automobile)
• Automated or semi-automated winding & testing Lines
• Exposure to:
• ISO / IMS systems
• Continuous improvement culture