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Production Associate - Level II
Cummins · Phaltan, Maharashtra, India
About The Role
Job Summary
Operates machines and production equipment safely and efficiently in a manufacturing environment to meet quality, productivity, delivery, and safety requirements. Works with limited guidance while following standard operating procedures, maintaining equipment, supporting continuous improvement initiatives, and contributing to a collaborative team environment.
Key Responsibilities
Health, Safety & Environmental (HSE)
- Follow all Cummins Health, Safety, and Environmental policies, procedures, and regulatory requirements.
- Immediately stop work and report unsafe conditions, major injury hazards, incidents, illnesses, and near misses.
- Use required personal protective equipment (PPE) and promote a culture of safety.
- Identify and correct hazards within area of responsibility and capability.
- Support environmental sustainability initiatives by minimizing the environmental impact of work activities.
- Participate in required HSE training programs and safety improvement initiatives.
- Demonstrate accountability for personal safety and the safety of team members.
Quality
- Adhere to standard work instructions, process documentation, and quality procedures.
- Apply quality tools and methodologies, including Statistical Process Control (SPC), Poka-Yoke, and visual management standards.
- Perform quality inspections and verify products meet specifications and customer requirements.
- Identify, segregate, and control non-conforming materials.
- Raise quality concerns promptly to minimize product defects, rework, scrap, and customer impact.
- Support continuous improvement efforts to enhance product quality and process effectiveness.
Production & Delivery
- Operate manual and automated manufacturing equipment to produce and assemble components according to specifications.
- Achieve daily production targets, cycle time requirements, and established engineering standards.
- Demonstrate competency in machine operation, manufacturing processes, and standard work practices.
- Maintain a clean, organized, and safe work environment through routine housekeeping activities.
- Perform basic operator care, preventive maintenance, and equipment cleaning activities.
- Work collaboratively with maintenance technicians, skilled trades, and support teams to identify equipment issues and support repairs.
- Remain flexible and perform additional duties as required to support production schedules and business needs.
Teamwork & Continuous Improvement
- Communicate effectively with team members, supervisors, and cross-functional support teams.
- Participate actively in team meetings, training programs, and development activities.
- Contribute ideas and support initiatives focused on improving safety, quality, productivity, material flow, and operational efficiency.
- Demonstrate teamwork, collaboration, and a commitment to Cummins values.
- Continuously develop skills and knowledge to support business and operational requirements.
Qualification : Diploma in Engineering Branch
Responsibilities
- Operate machine and deliver qualitative output as per cycle time.
- Ready to work in all three shifts.
- Maintain 5S and Cleanliness of machine and surrounding area.
- Participate in continual improvement such as FIFI, Q-Pro and Kaizen.
- Manage bottleneck machine running without any break.
- Improve skill level on machines and participate in Preventive and Process Maintenance.
- Improve RFT and OEE of machine by taking actions on losses and rejections.
- Adhare to break and shift start-end timings.
- Ensure leaves are taken by planning with Team Leader/Manager to avoid equipment idle time.
- Support to other lines/functions as per Business requirement.
- Follow tasks given by Team Leader/Manager.
- working in 3 shifts
Skills
- Machine operation and equipment handling.
- Manufacturing and assembly processes.
- Understanding of quality systems and inspection methods.
- Statistical Process Control (SPC) awareness.
- Knowledge of Poka-Yoke and visual management practices.
- Basic troubleshooting and problem-solving skills.
- Ability to read and follow work instructions and process documentation.
- Strong attention to detail and quality focus.
- Safety awareness and compliance.
- Effective communication and teamwork skills.
- Time management and ability to meet production targets.
- Continuous improvement mindset.
- Basic equipment care and maintenance knowledge.
Experience
Required
- Experience operating manufacturing equipment, machinery, or production systems in an industrial environment.
- Experience following standard operating procedures, work instructions, and safety requirements.
- Experience working within quality and productivity targets.
Preferred
- Experience in a high-volume manufacturing or assembly environment.
- Exposure to automated production equipment and manufacturing systems.
- Experience with quality inspection processes and quality management tools.
- Familiarity with preventive maintenance and operator care activities.
- Experience participating in continuous improvement initiatives such as Lean Manufacturing, 5S, Kaizen, or related operational excellence programs.
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