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Production Manager (Dye-Sublimation)

Winning Form Careers Site · Durban, KwaZulu-Natal, South Africa

Production OperationsImported listingfull-time5 days ago

About The Role

  • Dye-sublimation printing and production process management
  • Production planning, scheduling and workflow coordination
  • Print management, job tracking and production prioritisation
  • Fabric printing, heat pressing, cutting, CMT and finishing processes
  • Production quality control, colour accuracy and specification compliance
  • Machinery operation, utilisation, maintenance and downtime management
  • Material usage, wastage control and production cost management
  • Staff supervision, performance management and skills development
  • Health and safety compliance and safe machinery operation
  • Problem solving, deadline management and effective interdepartmental communication

Production Planning and Scheduling

  • Plan and schedule daily, weekly and monthly dye-sublimation production.
  • Review incoming job cards, artwork, specifications and production requirements.
  • Allocate work according to machine capacity, staff availability and production priorities.
  • Ensure production schedules are achievable and communicated clearly to all relevant employees.
  • Monitor production progress and adjust schedules when delays or urgent orders occur.
  • Supervise workflow between printing, heat pressing, CMT and dispatch.
  • Identify production bottlenecks and implement corrective actions.
  • Ensure urgent and priority orders are properly managed.

Production Management

  • Oversee the complete dye-sublimation production process from job receipt to completed product.
  • Ensure production Team follow approved procedures and work instructions.
  • Oversee machine utilization and production efficiency.
  • Oversee jobs are produced according to approved artwork, dimensions, colour requirements and specifications.
  • Monitor production quantities and output against planned targets.
  • Minimize downtime, material wastage, reprints and production errors.
  • Ensure completed work is properly identified, counted, inspected and transferred to the next production stage.

Staff Management

  • Supervise and manage all Team member within the dye-sublimation administration and production department.
  • Allocate duties and responsibilities according to Team members skills and production requirements.
  • Monitor attendance, punctuality, productivity and team members performance.
  • Conduct regular toolbox talks and production meetings.
  • Train team members in production procedures, quality standards and safe working practices.
  • Identify skills gaps and recommend appropriate training.
  • Maintain discipline and address poor performance or misconduct in accordance with company policy.
  • Promote teamwork, accountability and professional conduct.
  • Conduct performance reviews and provide feedback to team members.

Quality Control

  • Ensure all products meet company and customer quality standards.
  • Inspect production output for:
  • o Correct colour and colour consistency
  • o Correct dimensions
  • o Print quality
  • o Alignment
  • o Registration
  • o Fabric condition
  • o Correct finishing
  • o Correct sewing and assembly
  • o Correct quantities
  • o Correct job specifications
  • Ensure first-off samples or proofs are checked before full production where required.
  • Investigate quality failures, customer complaints and rejected work.
  • Implement corrective and preventative actions.
  • Maintain accurate records of reprints, rejects, defects and wastage.
  • Work closely with artwork/DTP and quality control personnel to resolve production-related issues

Machinery and Equipment

  • Ensure dye-sublimation printers, heat presses, cutters, laser cutters and related equipment are operated correctly.
  • Monitor machine performance and identify potential mechanical or operational problems.
  • Coordinate preventative maintenance with maintenance personnel or service providers.
  • Ensure routine machine cleaning and operator maintenance are completed.
  • Report breakdowns immediately and minimize production downtime.
  • Ensure operators follow correct machine operating procedures.
  • Monitor consumable usage and machine efficiency.
  • Maintain production equipment in a clean, safe and serviceable condition.

Production Cost Control

  • Monitor production costs and identify opportunities for cost reduction.
  • Control material wastage and unnecessary reprints.
  • Monitor labour utilization and overtime.
  • Improve machine utilization and production efficiency.
  • Ensure production is completed within approved job specifications and budgets.
  • Report significant production losses or variances to management.

Health and Safety

  • Ensure all production activities comply with company health and safety procedures.
  • Ensure employees use the required PPE.
  • Maintain safe operating procedures for heat presses, printers, cutting equipment and laser equipment.
  • Ensure work areas remain clean, organized and free from unnecessary hazards.
  • Conduct regular safety inspections.
  • Report accidents, incidents, near misses and unsafe conditions.
  • Ensure fire, electrical and emergency procedures are followed.
  • Prevent unauthorized or unsafe use of production machinery.

Workflow and Interdepartmental Coordination

  • Work closely with Sales, Estimating, Artwork/DTP, Purchasing, Stores, Quality Control, Installation and Dispatch.
  • Clarify production requirements before work commences.
  • Communicate production delays and problems to management and relevant departments.
  • Ensure artwork and job specifications are production ready.
  • Coordinate completion dates with dispatch and installation requirements.
  • Provide accurate production status updates.
  • KEY PERFORMANCE INDICATORS (KPIs)

The Dye-Sublimation Production Manager will be measured against

  • On-time production completion
  • Production output versus target
  • Machine utilization
  • Production efficiency
  • Reduction in material wastage
  • Reduction in reprints and rejects
  • Product quality and consistency
  • Production cost control
  • Staff productivity
  • Machine downtime
  • Health and safety compliance
  • Order accuracy
  • Customer complaint reduction
  • Housekeeping and workplace organization
  • Effective production planning and workflow management

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Matric

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Valid Driver License

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Dye Sublimation Process

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  • Print Management /Traffic Control
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  • Graphic Design Knowledge

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