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Production Manager (Dye-Sublimation)
Winning Form Careers Site · Durban, KwaZulu-Natal, South Africa
About The Role
- Dye-sublimation printing and production process management
- Production planning, scheduling and workflow coordination
- Print management, job tracking and production prioritisation
- Fabric printing, heat pressing, cutting, CMT and finishing processes
- Production quality control, colour accuracy and specification compliance
- Machinery operation, utilisation, maintenance and downtime management
- Material usage, wastage control and production cost management
- Staff supervision, performance management and skills development
- Health and safety compliance and safe machinery operation
- Problem solving, deadline management and effective interdepartmental communication
Production Planning and Scheduling
- Plan and schedule daily, weekly and monthly dye-sublimation production.
- Review incoming job cards, artwork, specifications and production requirements.
- Allocate work according to machine capacity, staff availability and production priorities.
- Ensure production schedules are achievable and communicated clearly to all relevant employees.
- Monitor production progress and adjust schedules when delays or urgent orders occur.
- Supervise workflow between printing, heat pressing, CMT and dispatch.
- Identify production bottlenecks and implement corrective actions.
- Ensure urgent and priority orders are properly managed.
Production Management
- Oversee the complete dye-sublimation production process from job receipt to completed product.
- Ensure production Team follow approved procedures and work instructions.
- Oversee machine utilization and production efficiency.
- Oversee jobs are produced according to approved artwork, dimensions, colour requirements and specifications.
- Monitor production quantities and output against planned targets.
- Minimize downtime, material wastage, reprints and production errors.
- Ensure completed work is properly identified, counted, inspected and transferred to the next production stage.
Staff Management
- Supervise and manage all Team member within the dye-sublimation administration and production department.
- Allocate duties and responsibilities according to Team members skills and production requirements.
- Monitor attendance, punctuality, productivity and team members performance.
- Conduct regular toolbox talks and production meetings.
- Train team members in production procedures, quality standards and safe working practices.
- Identify skills gaps and recommend appropriate training.
- Maintain discipline and address poor performance or misconduct in accordance with company policy.
- Promote teamwork, accountability and professional conduct.
- Conduct performance reviews and provide feedback to team members.
Quality Control
- Ensure all products meet company and customer quality standards.
- Inspect production output for:
- o Correct colour and colour consistency
- o Correct dimensions
- o Print quality
- o Alignment
- o Registration
- o Fabric condition
- o Correct finishing
- o Correct sewing and assembly
- o Correct quantities
- o Correct job specifications
- Ensure first-off samples or proofs are checked before full production where required.
- Investigate quality failures, customer complaints and rejected work.
- Implement corrective and preventative actions.
- Maintain accurate records of reprints, rejects, defects and wastage.
- Work closely with artwork/DTP and quality control personnel to resolve production-related issues
Machinery and Equipment
- Ensure dye-sublimation printers, heat presses, cutters, laser cutters and related equipment are operated correctly.
- Monitor machine performance and identify potential mechanical or operational problems.
- Coordinate preventative maintenance with maintenance personnel or service providers.
- Ensure routine machine cleaning and operator maintenance are completed.
- Report breakdowns immediately and minimize production downtime.
- Ensure operators follow correct machine operating procedures.
- Monitor consumable usage and machine efficiency.
- Maintain production equipment in a clean, safe and serviceable condition.
Production Cost Control
- Monitor production costs and identify opportunities for cost reduction.
- Control material wastage and unnecessary reprints.
- Monitor labour utilization and overtime.
- Improve machine utilization and production efficiency.
- Ensure production is completed within approved job specifications and budgets.
- Report significant production losses or variances to management.
Health and Safety
- Ensure all production activities comply with company health and safety procedures.
- Ensure employees use the required PPE.
- Maintain safe operating procedures for heat presses, printers, cutting equipment and laser equipment.
- Ensure work areas remain clean, organized and free from unnecessary hazards.
- Conduct regular safety inspections.
- Report accidents, incidents, near misses and unsafe conditions.
- Ensure fire, electrical and emergency procedures are followed.
- Prevent unauthorized or unsafe use of production machinery.
Workflow and Interdepartmental Coordination
- Work closely with Sales, Estimating, Artwork/DTP, Purchasing, Stores, Quality Control, Installation and Dispatch.
- Clarify production requirements before work commences.
- Communicate production delays and problems to management and relevant departments.
- Ensure artwork and job specifications are production ready.
- Coordinate completion dates with dispatch and installation requirements.
- Provide accurate production status updates.
- KEY PERFORMANCE INDICATORS (KPIs)
The Dye-Sublimation Production Manager will be measured against
- On-time production completion
- Production output versus target
- Machine utilization
- Production efficiency
- Reduction in material wastage
- Reduction in reprints and rejects
- Product quality and consistency
- Production cost control
- Staff productivity
- Machine downtime
- Health and safety compliance
- Order accuracy
- Customer complaint reduction
- Housekeeping and workplace organization
- Effective production planning and workflow management
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Matric
-
Valid Driver License
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Dye Sublimation Process
- -
- Print Management /Traffic Control
- -
- Graphic Design Knowledge
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