Executive - Engineering Process

Group Company: Galaxy Surfactants Limited (GSL) Designation: Instrumentation Engineer Office Location: Taloja Experience Required- 5-7 Years Position description: Ensure allotted section of plants & equipment’s available f or production saf ely in predicable way at intended performance at optimum cost and do improvement to increase the productivity conforming to rule and regulations prevailed in the country Primary Responsibilities: Safety & Statutory Compliance – - 100% Statutory Compliance at work places in terms of safety , health & Environment and Operations - Follow safety cultures - Ensure zero incident in working area including contractors - Carry out all maintenance activities as per the rule & regulations of company Profitability and Competitiveness – - Achieve zero breakdowns through implementation of PM schedules - Carry out maintenance activities systematically and eliminate the loss - Eliminate the repeat works and ensure RTFT - Suggest and Improve the MTTR & MTBF - Implement all improvement theme RTFT - Report the abnormality immediately. - Do the shif t activities perfectly and report to seniors Quality System & Procedure – - Record all activities as per quality system like ISO 9001 -2015, 14000 & 18000. Team Building – - To deliver the Maintenance performance in terms of quality, safety, health and environment. - To ensure safety practices are being followed by technicians while carrying out maintenance jobs - To Train technicians in safe operating procedures - To ensure practices as per GMP, GHK, factory hygiene and safety at work place and surroundings. Behaviour Competencies- - Follow basic values of our company - No absenteeism - Ability to train, learn and share knowledge Functional – 1) To ensure installation/maintenance/calibration of all pressure/temperature/level/f low/pH/weigh scale, control valves, on of valves, bagging system & checking of interlocks, checking f ire &gas system. 2) Troubleshooting for all process field instruments. Editing in existing DCS (EMERSON)/PLC (ROCKWELL) program as per approved requirement. 3)To prepare estimation of project. 4) To prepare the basic design documents IO List, specification sheet, Instrument index sheet, Cause & effect drawings etc. 5)Detailing of project, to review design of instruments, to ensure/review GA drawings, quality certificates, calculations of instruments. 6)procurement support, Erection, commissioning support for process instruments like pressure transmitters/switches, Temperature transmitters/switches, level transmitters/switches, f low transmitters/switches, pH meter, dew point, weigh Scale, control valves, on of f valves, safety valves, pressure control valves, rupture disk & control systems (ESD & BPCS). 7)Preparation/review of instrumentation loop diagram, interconnection diagram, JB schedule. Vendor drawing review and coordinating with vendors/clients. 8)To create maintenance orders & ensure closing in SAP. 9) generating /closing maintenance orders, generating purchase requisitions, closing service orders in SAP 10)To maintain QUALITY SYSTEM ISO 9001:2008, 14001:2015/ /ISO 450001:2018 documents/procedures. Relationship- Maintain healthy relationship with Internal customers like NPT Team, QA team, Sub-processes, other maintenance sections etc.