Tool Design Engineer – Final Assembly

As part of the Global Manufacturing Engineering team, you will design and develop tooling solutions to support final assembly operations across vehicle programmes. You will collaborate with cross-functional teams to create efficient, ergonomic, and cost-effective tooling, including lift aids, fixtures, and inspection gauges. This role combines design engineering, manufacturing knowledge, and continuous improvement in a fast-paced automotive environment.

• Design and develop tooling solutions for final vehicle assembly operations, including:
• Assembly lift aids for operator ergonomics and safety
• Fixtures for accurate positioning and support of components
• Gauges and checking fixtures for quality verification
• Create detailed 3D models and 2D drawings using CAD tools (e.g., CATIA V5/V6, NX)
• Collaborate with manufacturing, production, and supplier teams to define tooling requirements and integrate solutions into assembly lines
• Conduct feasibility studies and design reviews, considering manufacturability, cost, and ergonomics
• Perform engineering analysis (e.g., FEA) to validate design strength and performance
• Define materials, components, and manufacturing processes for tooling
• Support procurement and supplier development, including technical specifications and build tracking
• Troubleshoot tooling issues during pilot builds and production ramp-up
• Drive continuous improvement initiatives for tooling and assembly processes
• Ensure compliance with safety, quality, and engineering standards
• Maintain accurate design documentation and technical records
• Bachelor’s degree in Mechanical Engineering or related field
• ~3 years of experience in tooling design within manufacturing or automotive assembly
• Proficiency in CAD software (CATIA or NX must)
• Strong understanding of:
• Tooling design (fixtures, gauges, lift aids)
• GD&T and engineering drawings
• Manufacturing and fabrication processes
• Experience with PLM (Product Lifecycle Management) systems
• Experience working with cross-functional teams and suppliers
• Strong analytical and problem-solving skills

Preferred

• Knowledge of ergonomic design principles and human factors
• Experience with simulation tools (e.g., Simcenter, SimSolid)
• Experience with onsite tool / facility implementation & ally
• Familiarity with lean manufacturing and continuous improvement