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Engineering Manager: Hennenman

Tiger Consumer Brands Ltd. · Hennenman, South Africa

Other EngineeringManager LevelQuick applyfull-time12 days ago

About The Role

  • It's fun to work in a company where people truly BELIEVE in what they're doing!
  • To ensure that the Manufacturing Unit is maintained in accordance with agreed maintenance standards resulting in improved plant efficiency and availability.

WHAT YOU WILL DO

Asset Management

  • Develop and deploy the asset management strategy
  • Conduct plant, equipment inspections and audits providing reports on findings
  • Ensure facility plans are updated, available and adhered to.
  • Ensure modifications are completed in-accordance set specifications
  • Maintain records of all modifications
  • Life cycle costing and analysis of unit assets to determine replacement
  • Ensure that all services are provided as appropriate (plant utilities)
  • Do a weekly , monthly Loss Tree (Pareto Analysis) to determine repetitive jobs / breakdowns on machines and equipment and derive action plans to address such
  • Drive the comprehensive RCA on a quarterly basis

Financial Management

  • Compile annual unit maintenance budget from zero base.
  • Manage appropriate system in place for day to day monitoring of expenditure.
  • Identify reputable suppliers for the supply of spares.
  • Control of critical spares
  • Application of stores control as per company requirements.
  • Implementation and Management of Store and Procurement Standard Operating Procedures.
  • Manage stock control and report on variances
  • Manage overtime and call outs

Corporate Governance

  • Tenders, comparative quotations, Requests for Resolution, Third Party Service Provider contracts.
  • Work within a set of systems, principles and processes by which the company is governed.
  • Assess tenders and decide on suppliers/service providers to be utilised, ensuring that costs are within budget availability.

Safety, Health & Environmental

  • Implement and maintain all Risk requirements as per the OHAS Act 85/1993, Tiger Milling internal System and Insurer requirements
  • Ensure that all statutory inspections are adhered to
  • Urgently address and close out all findings as per the insurers ASIB report
  • Scaffolding, ladders, stairways and ramps are on register, checked 3 monthly and signed off.
  • Earth leakage tests are done 3 monthly and electrical installation is in good condition numbered, traceable and Certificate of electrical Compliance are on file. Portable electrical equipment is recorded on register, inspected 3 monthly and signed off by Site Engineer.
  • Transformers serviced annually and all findings addressed without delay.
  • Minimise waste
  • Conduct audits and implement corrective action plan.
  • Chairs Safety committee meetings
  • Marsh Alexander Forbes Risk and Environmental Compliance.
  • Initiate programs to continuously reduce Disabling Injury Frequency Rates.
  • Effective PPE used according to standard procedures
  • Health and safety practices performed according to standards and procedures
  • Compliance with business specific legislation (Occupation al Health and Safety Act and HAZLOC)
  • Ensure compliance with general machinery regulations as per OHAS Act 85/1993
  • Conduct monthly machine safety inspections

Staff Leadership & Teamwork

  • Identifies people potential
  • Appointment of candidates with the prerequisite capabilities, qualifications, experience and potential.
  • Implementation of Workplace Improvement (MCEP) and Operational Improvement Management discussions initiatives.
  • Staff are developed to effectively deal with latest technology, legislation, systems and work practices
  • Maintains channels of communication between (discipline) function and other function
  • Maintains close liaison with other disciplines at operations to ensure integrated decision making
  • Encourages the sharing knowledge and ideas amongst own and other team

Training and Needs analyses

  • Succession plan
  • Personal Development Plans
  • Career and Skills development plans
  • Employment Equity Plan
  • Compile short and long term training needs analysis matrix.
  • Conduct training gaps analysis.
  • Select reputable training providers

Business Operational

  • Major Maintenance and Capital applications
  • Successful motivation and implementation of projects within budgetary requirements
  • Identify needs as per facilities plans
  • Write and compile detailed motivation for submission to business for approval.
  • Project management – cost, quality, timing and commissioning of projects
  • Provide monthly progress report on Projects (this must include the tracking document/indicator for any project on hand)
  • Assist in compilation of post installation review.
  • Requests for Price, Tender reviews, Deviations
  • Outsourcing of maintenance tasks
  • Determine and authorise which maintenance and tasks are to be outsourced
  • Plan and Schedule minor / major Plant Shutdown in consultation with all relevant departments.
  • Investigate and select service providers
  • Negotiate and manage maintenance
  • Provide progress reports to Plant Manager and other interested parties
  • Monitor quality of work carried out by maintenance staff
  • Do a weekly , monthly Loss Tree (Pareto Analysis) to determine repetitive jobs / breakdowns on machines and equipment and derive action plans to address such
  • Maintaining of Planned Maintenance System (DSM)
  • Improving the planning, scheduling and monitoring of resources
  • Design, configuration and installation of associated hardware to provide continuous improvement of asset performance
  • Circulate Monthly and weekly maintenance plan
  • Provide weekly feedback on executed maintenance
  • Influence the aligning of the PM and Production planning
  • Quarterly or Half yearly review all the maintenance schedules and determine their relevance through consultation with OEM and engineering team

WHAT YOU WILL BRING TO THE TABLE

  • B Eng (electrical, mechanical. civil)
  • Government Certificate of Competency - Factories
  • Professional Certificated Engineer or Professional Engineer
  • A minimum of 5 years' experience in a similar environment with at least 2 years' experience as a GCC Factory Engineer

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In accordance with the employment equity plan of Tiger Brands and its employment equity goals and targets, preference may be given, but is not limited, to candidates from under-represented designated groups.

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