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Engineering Manager: Hennenman
Tiger Consumer Brands Ltd. · Hennenman, South Africa
About The Role
- It's fun to work in a company where people truly BELIEVE in what they're doing!
- To ensure that the Manufacturing Unit is maintained in accordance with agreed maintenance standards resulting in improved plant efficiency and availability.
WHAT YOU WILL DO
Asset Management
- Develop and deploy the asset management strategy
- Conduct plant, equipment inspections and audits providing reports on findings
- Ensure facility plans are updated, available and adhered to.
- Ensure modifications are completed in-accordance set specifications
- Maintain records of all modifications
- Life cycle costing and analysis of unit assets to determine replacement
- Ensure that all services are provided as appropriate (plant utilities)
- Do a weekly , monthly Loss Tree (Pareto Analysis) to determine repetitive jobs / breakdowns on machines and equipment and derive action plans to address such
- Drive the comprehensive RCA on a quarterly basis
Financial Management
- Compile annual unit maintenance budget from zero base.
- Manage appropriate system in place for day to day monitoring of expenditure.
- Identify reputable suppliers for the supply of spares.
- Control of critical spares
- Application of stores control as per company requirements.
- Implementation and Management of Store and Procurement Standard Operating Procedures.
- Manage stock control and report on variances
- Manage overtime and call outs
Corporate Governance
- Tenders, comparative quotations, Requests for Resolution, Third Party Service Provider contracts.
- Work within a set of systems, principles and processes by which the company is governed.
- Assess tenders and decide on suppliers/service providers to be utilised, ensuring that costs are within budget availability.
Safety, Health & Environmental
- Implement and maintain all Risk requirements as per the OHAS Act 85/1993, Tiger Milling internal System and Insurer requirements
- Ensure that all statutory inspections are adhered to
- Urgently address and close out all findings as per the insurers ASIB report
- Scaffolding, ladders, stairways and ramps are on register, checked 3 monthly and signed off.
- Earth leakage tests are done 3 monthly and electrical installation is in good condition numbered, traceable and Certificate of electrical Compliance are on file. Portable electrical equipment is recorded on register, inspected 3 monthly and signed off by Site Engineer.
- Transformers serviced annually and all findings addressed without delay.
- Minimise waste
- Conduct audits and implement corrective action plan.
- Chairs Safety committee meetings
- Marsh Alexander Forbes Risk and Environmental Compliance.
- Initiate programs to continuously reduce Disabling Injury Frequency Rates.
- Effective PPE used according to standard procedures
- Health and safety practices performed according to standards and procedures
- Compliance with business specific legislation (Occupation al Health and Safety Act and HAZLOC)
- Ensure compliance with general machinery regulations as per OHAS Act 85/1993
- Conduct monthly machine safety inspections
Staff Leadership & Teamwork
- Identifies people potential
- Appointment of candidates with the prerequisite capabilities, qualifications, experience and potential.
- Implementation of Workplace Improvement (MCEP) and Operational Improvement Management discussions initiatives.
- Staff are developed to effectively deal with latest technology, legislation, systems and work practices
- Maintains channels of communication between (discipline) function and other function
- Maintains close liaison with other disciplines at operations to ensure integrated decision making
- Encourages the sharing knowledge and ideas amongst own and other team
Training and Needs analyses
- Succession plan
- Personal Development Plans
- Career and Skills development plans
- Employment Equity Plan
- Compile short and long term training needs analysis matrix.
- Conduct training gaps analysis.
- Select reputable training providers
Business Operational
- Major Maintenance and Capital applications
- Successful motivation and implementation of projects within budgetary requirements
- Identify needs as per facilities plans
- Write and compile detailed motivation for submission to business for approval.
- Project management – cost, quality, timing and commissioning of projects
- Provide monthly progress report on Projects (this must include the tracking document/indicator for any project on hand)
- Assist in compilation of post installation review.
- Requests for Price, Tender reviews, Deviations
- Outsourcing of maintenance tasks
- Determine and authorise which maintenance and tasks are to be outsourced
- Plan and Schedule minor / major Plant Shutdown in consultation with all relevant departments.
- Investigate and select service providers
- Negotiate and manage maintenance
- Provide progress reports to Plant Manager and other interested parties
- Monitor quality of work carried out by maintenance staff
- Do a weekly , monthly Loss Tree (Pareto Analysis) to determine repetitive jobs / breakdowns on machines and equipment and derive action plans to address such
- Maintaining of Planned Maintenance System (DSM)
- Improving the planning, scheduling and monitoring of resources
- Design, configuration and installation of associated hardware to provide continuous improvement of asset performance
- Circulate Monthly and weekly maintenance plan
- Provide weekly feedback on executed maintenance
- Influence the aligning of the PM and Production planning
- Quarterly or Half yearly review all the maintenance schedules and determine their relevance through consultation with OEM and engineering team
WHAT YOU WILL BRING TO THE TABLE
- B Eng (electrical, mechanical. civil)
- Government Certificate of Competency - Factories
- Professional Certificated Engineer or Professional Engineer
- A minimum of 5 years' experience in a similar environment with at least 2 years' experience as a GCC Factory Engineer
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In accordance with the employment equity plan of Tiger Brands and its employment equity goals and targets, preference may be given, but is not limited, to candidates from under-represented designated groups.
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