Tool Manufacturing Process Team India

Optimize Tooling Life

• Determine initial tooling requirements
• Establish Optimum Tooling Inventory and usage
• Establish Effective PM to Minimize Tooling Investment and Maximize Availability and Performance and monitor regrind (through tool room & outside sources)/Repair/Refurbish, reduce overall tooling cost through efficiencies.
• Set up and operate manual Toolroom machines (lathes, milling machines, grinders, EDM).
• Modify, and repair tools, dies, and fixtures as per specifications.
• Read and interpret engineering drawings.
• Calculate dimensions and tolerances using precision measuring instruments.
• Inspect and verify components using micrometres, callipers, height gauges, and other precision tools.
• Ensure conformance to specifications and maintain strict tolerances.

Develops, Applies and Implements Systems and Methodologies

• Applies and implements systems and methodologies as defined by the Oetiker Production System
• Applies continuous improvement methods to improve the implementation of these systems and methodology
• Work Close with Production, PPE(Engineering Dep), and Quality to define resource and project plans as required to support production strategies, objectives and requirements.

New Tool and Spares Procurement .

• Discussion with vendor and other global entities to procure the tooling on time.
• Incoming inspection of tools and spares.
• Timely procurement of spares
• Timely regrinding of spares and maintaining of critical spare parts.

Diploma in Mechanical/Tool and Die engineering/ Mechanical Engineering (1-3 Yrs). 

• Tool and Die Knowledge.
• Can understand tooling concepts.
• Can understand tooling terminologies.
• Analytical and Theoretical skills to find out the tooling issues.
• Communicate effective and sustainable solutions to the team.
• Excellent problem-solving abilities
• Work hand in hand with PPE (Engineering Dep)
• Lean Manufacturing:
• Basic knowledge of Lean Elements such as: 5S, Continuous Improvement, Kaizen, Kanban, Pokayoke, Process Mapping, SMED, SPC, TPM, Value Stream Mapping, etc…
• Mechanical Design:
• Full understanding Engineering Drawing principles and GD&T.
• Fundamental knowledge of metallurgy and material science
• Full understanding & hands on experience of Toolroom operations (Lathe, Surface Grinder, Cylindrical grinder,VMC )