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Dry/Plasma Etch Process Development Engineer (SM1)

Edbz · Sherman, TX, United States

External listingfull-timeabout 5 hours ago

About The Role

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We are seeking a highly motivated Advanced Process Development Engineer to join our Plasma Etch Process Development team. This role is responsible for developing, optimizing, and transferring advanced plasma etch processes supporting next-generation semiconductor technologies. The engineer will work closely with integration, equipment, metrology, and manufacturing teams to drive technology innovation, improve process capability, and enable successful product ramp into high-volume manufacturing.

The ideal candidate possesses strong technical expertise in plasma etch fundamentals, semiconductor process development, statistical data analysis, and cross-functional problem solving.

The responsibilities of a Manufacturing Development Process Engineer in this role include

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Process Development

  • Develop and optimize plasma etch processes for advanced semiconductor devices.
  • Design and execute experiments (DOE) to improve critical process metrics, including:
  • Etch rate
  • Selectivity
  • Critical dimension (CD) control
  • Profile control
  • Defectivity
  • Uniformity
  • Characterize process performance and establish process windows for manufacturing robustness.
  • Evaluate new process chemistries, hardware configurations, and chamber technologies.

Technology Introduction

  • Support development and qualification of next-generation etch technologies.
  • Collaborate with device integration teams to meet product and technology requirements.
  • Drive process readiness for technology transfers from development into manufacturing.
  • Establish process specifications, control plans, and release documentation.

Tool and Equipment Engineering

  • Partner with equipment engineering teams to improve tool capability, productivity, and reliability.
  • Lead chamber matching, equipment qualification, and process performance improvement activities.
  • Support installation and startup of new etch platforms.

Data Analysis & Continuous Improvement

  • Analyze complex process datasets using statistical methods and data analytics tools.
  • Identify root causes of process excursions and implement corrective actions.
  • Lead yield improvement and defect reduction initiatives.
  • Utilize SPC methodologies to monitor and improve process stability.

Cross-Functional Collaboration

  • Work closely with:
  • Process Integration
  • Manufacturing
  • Yield Engineering
  • Metrology
  • Equipment Engineering
  • Quality and Reliability teams
  • Present technical findings and recommendations to management and key stakeholders.
  • Mentor junior engineers and technicians as needed.

Minimum requirements

  • 8+ years of semiconductor plasma/dry etch process development experience.
  • Bachelors in an engineering discipline
  • Strong foundation in statistical process control, engineering change control and process release strategies
  • Experience with DOE methodologies and statistical analysis.
  • Familiarity with metrology techniques including SEM, CD-SEM, ellipsometry and defect inspection tools.

Preferred qualifications

  • Strong foundation in statistical process control, engineering change control and process release strategies
  • Proficiency with Python, Claude, or other AI models or tools is a plus
  • Demonstrated strong analytical and problem solving skills resulting in innovative and creative process solutions
  • Experience with process development and transfer on etch platforms (LAM, AMAT, TEL, etc)
  • Strong verbal and written communication skills
  • Ability to work in teams and collaborate effectively with people in different job functions
  • Strong time management skills that enable on-time project delivery
  • Demonstrated ability to build strong, influential relationships
  • Ability to work effectively in a fast-paced and rapidly changing environment
  • Ability to take the initiative and drive for result

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