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Process Engineer - Flares
zeeco · Mumbai, Maharashtra, India
About The Role
Key Responsibilities
- Develop process design basis and execute process engineering activities for customer projects.
- Prepare and review Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), Process Design Basis, and engineering calculations.
- Perform process calculations including:
- Heat & Material Balance
- Hydraulic calculations
- Line sizing
- Pressure drop calculations
- Utility consumption calculations
- Equipment sizing and selection
- Prepare process datasheets and technical specifications for process equipment.
- Support the design and engineering of pressure vessels, separators, heat exchangers, pumps, tanks, skids, and other process equipment.
- Participate in process safety activities including HAZOP, HAZID, SIL, and design review meetings.
- Review customer specifications and ensure engineering deliverables comply with applicable international codes and standards.
- Coordinate with Mechanical, Piping, Instrumentation, Electrical, Civil, and Project Engineering teams during project execution.
- Review vendor documents and provide technical clarifications during procurement and fabrication.
- Support commissioning, troubleshooting, and performance testing activities when required.
Required Technical Skills
Candidates should have experience in
- Heat & Material Balance preparation
- Process calculations
- Equipment sizing and selection
- Hydraulic calculations
- Line sizing
- Pressure drop calculations
- Pump sizing
- Control valve sizing
- Utility calculations
- Preparation and review of PFDs and P&IDs
- Process datasheet preparation
- Vendor document review
- Process safety studies (HAZOP/HAZID/SIL)
- Multidisciplinary engineering coordination
Software Knowledge and Knowledge of Industry Standards
Experience with one or more of the following software's is preferred
- Aspen HYSYS
- Aspen Plus
- Aspen Flare System Analyzer (FSA)
- Flarenet
- PIPE-FLO
- AutoCAD
- Microsoft Excel (Advanced)
Working knowledge of Industry Standards
- API Standards
- ASME Codes
- ANSI Standards
- ISO Standards
- NFPA Standards (preferred)
- OSHA Process Safety Management requirements
Required Qualifications and Preferred Industry Background
Required Qualifications
- Bachelor's Degree in Chemical Engineering .
- 7 to 10 years of relevant experience in the Oil & Gas, Heavy Engineering, Process Equipment Manufacturing, EPC, Refinery, Petrochemical, or Energy industry.
- Strong understanding of process engineering principles and industrial process equipment.
Experience in one or more of the following industries is preferred
- Oil & Gas
- Refineries
- Petrochemical
- LNG
- Heavy Engineering
- Process Equipment Manufacturing
- EPC Projects
- Combustion Equipment
- Thermal Oxidizers
- Vapor Recovery Units (VRUs)
- Fired Heaters
- Flaring Systems
Preferred Experience
Candidates with experience in the following areas will have an added advantage; however, this is not mandatory
- Flare system design
- Flare line sizing
- Flare header hydraulic analysis
- Pressure Safety Valve (PSV) sizing and relief system design
- Flare load and backpressure calculations
- Participation in HAZOP studies for refinery, petrochemical, LNG, and Oil & Gas projects
- Experience with flare network analysis and combustion systems
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