Senior Mechanical Engineer

Senior Mechanical Engineer

At ThinKom, we don’t just build antennas - we design high-performance, next-generation mechanical systems that connect the world across air, land, sea, and space. From Inflight Connectivity (IFC) to High-Power Microwave (HPM) systems to Defense SATCOM, our technology operates in some of the world’s most demanding environments.

We’re looking for a Senior Mechanical Engineer who loves hands-on engineering, thrives on solving hard hardware problems, and wants to see their designs go from napkin sketch to physical deployment. If you're ready to lead critical programs, mentor rising talent, and push the limits of advanced satellite communications, this is your platform.

Position Summary

As a Senior Mechanical Engineer, you will play a key role in the design, analysis, development, and manufacturing of advanced stationary and mobile antenna systems and related mechanical assemblies. You'll collaborate with cross-functional engineering teams throughout the entire product lifecycle—from concept development and design through testing, production, and customer support.

This role offers the opportunity to lead mechanical design efforts on select programs while contributing technical expertise across multiple product teams. You'll work on innovative, high-performance systems that require creative engineering solutions, robust mechanical design, and a commitment to quality and reliability in demanding operating environments.

What You’ll Do

• Design & Innovate: Create high-precision mechanical components, enclosures, and positioner drive assemblies using 3D CAD ( Creo ).
• Lead Programs: Act as the primary mechanical engineering lead on select flagship projects while contributing technical expertise across integrated product teams.
• Hands-On Engineering: Move beyond the desk—build prototypes, perform root-cause troubleshooting, and support component- and system-level qualification testing.
• Analyze & Refine: Conduct structural, thermal, and dynamic analyses (FEA) to ensure systems withstand extreme environmental conditions.
• Bridge Design & Manufacturing: Collaborate closely with internal production teams and external suppliers to optimize for manufacturability (DFM/DFA), maintainability, and cost.
• Mentor & Elevate: Guide and inspire junior engineers, fostering a strong culture of technical rigor and continuous growth

What You Bring

Must-Haves

• Education: Bachelor’s degree in Mechanical Engineering or Aerospace Engineering.
• Experience: 5+ years of hands-on experience in mechanical product design and hardware development.
• CAD Expertise: Strong 3D CAD modeling skills ( Creo preferred ).
• Engineering Fundamentals: Deep understanding of GD&T, engineering drawings, configuration management, and Design for Manufacturability/Assembly (DFM/DFA).
• Status: U.S. Citizen or Lawful Permanent Resident (Green Card holder) required due to U.S. Government contracts.

Nice-to-Haves (Preferred Experience)

• Mechanical design of precision positioner drive systems, gear trains, or motion control hardware.
• Hands-on Finite Element Analysis ( FEA ) for structural, thermal, vibration, and dynamic shock conditions.
• Experience with composite structures, advanced materials, and surface treatments/coatings.
• Familiarity with diverse manufacturing processes: machining, casting, injection molding, and additive manufacturing.

What Success Looks Like Here

• You are a creative problem solver who approaches complex physical constraints with clarity and logic.
• You are an effective communicator who can pitch a complex design trade-off to engineers and business stakeholders alike.
• You are collaborative by default , building strong bridges with manufacturing, suppliers, and customer teams.

Working Conditions & Physical Demands

• Typical office, CAD workstation, and lab/manufacturing environments.
• Ability to lift or move prototype equipment up to 50 lbs on occasion.
• Comfortable working near testing setups that may involve elevated noise levels, chemicals, or electromagnetic energy.
• Willingness to travel up to 10% for vendor visits, customer reviews, or off-site testing.

Why Join ThinKom?

At ThinKom, you'll work on innovative technologies that connect people around the world. Our engineers are empowered to solve meaningful technical challenges, collaborate with industry experts, and contribute to products that make a real impact. We value innovation, teamwork, technical excellence, and continuous learning while providing an environment where engineers can grow their careers and influence the future of advanced communications technology.

If you're ready to design the next generation of advanced antenna systems, we encourage you to apply.

Salary Range - $100,000 - $140,000

ThinKom offer generous benefits including: Medical, Dental, Vision, Disability, Life, 401k Matching (4%), PTO, paid Holidays and Bonus Plan.

ThinKom Solutions is an Equal Employment Opportunity Employer.

ThinKom Solutions is a Drug and Alcohol free working environment with a zero-tolerance policy.