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Industrial Automation & Controls Engineer

Qualdoc · Petersburg, VA, United States

Other EngineeringSenior LevelQuick applycontract11 days ago

About The Role

Job Type: Contract-to-Hire

Compensation: Starts at $70,000 annually (higher based on experience)

Role Overview

We are seeking a skilled Controls & Automation Engineer to support and improve automation systems, electrical infrastructure, and production performance within a manufacturing environment. This position combines hands-on troubleshooting with engineering design and continuous improvement initiatives.

You’ll work closely with operations and maintenance teams to identify system issues, implement enhancements, and support ongoing automation projects across the facility.

Key Responsibilities

Automation & Control Systems

  • Program, modify, and maintain PLC systems that support manufacturing operations.
  • Develop and update ladder logic for Rockwell and Siemens S7-1516 platforms.
  • Maintain software backups and support automation reliability initiatives.
  • Lead projects focused on improving automation performance and operational stability.
  • Translate operator requests into practical automation solutions.

PLC Experience

Experience with one or more of the following is preferred

  • GE Innovation Series Controllers
  • Toshiba NV Controllers
  • RX3i Controllers
  • GE Genius Block I/O Networks
  • Siemens S7 / TIA
  • Allen Bradley PLCs

HMI & Software Development

Modify and support HMI applications using one or more of the following

  • GE Cimplicity
  • Ignition
  • WIN CC
  • Rockwell Automation platforms

Process Improvement & Reliability

  • Troubleshoot automation, communication, HMI, and instrumentation issues.
  • Identify root causes of equipment failures and implement corrective actions.
  • Improve alarm functionality and reporting for operators and maintenance teams.
  • Collect, analyze, and report equipment performance data.
  • Recommend and support equipment upgrades, renovations, installations, and system improvements.
  • Participate in failure analysis and continuous improvement initiatives.
  • Support planning and execution of scheduled maintenance outages and shutdowns.
  • Assist with annual operational planning activities.

Required Qualifications

  • Bachelor's degree in Electrical Engineering or Mechatronics Engineering .
  • Minimum of 5 years of manufacturing experience programming PLCs .
  • Strong knowledge of AC/DC control systems, motors, and drives .
  • Experience overseeing electrical projects, including design, implementation, maintenance, and operational safety.
  • Experience programming Rockwell and Siemens S7-1516 PLCs and developing ladder logic.
  • Understanding of PLC communication protocols, with Profibus and Profinet preferred.
  • Ability to troubleshoot automation, communication, and HMI-related equipment issues.
  • Proficiency with Microsoft Office and data acquisition software ( IBA/PDA preferred ).
  • Comfortable working both in an office environment and on the manufacturing floor.
  • Strong analytical, troubleshooting, and problem-solving skills.
  • Detail-oriented with the ability to perform complex system testing.
  • Excellent communication skills with operators, maintenance personnel, and leadership teams.

Preferred Background

Candidates with experience in one or more of the following areas are encouraged to apply

  • BSEE (Bachelor of Science in Electrical Engineering)
  • Automation Engineering
  • Controls Engineering
  • Process Engineering
  • PLC Programming
  • HMI/SCADA Systems
  • Control Systems
  • Hydraulics and Pneumatics
  • AC/DC Drives and Motors
  • Industrial Manufacturing, Metals, or Steel Production

What You'll Bring

  • A hands-on approach to automation and process improvement.
  • The ability to collaborate across multiple departments.
  • Strong technical expertise in industrial controls and electrical systems.
  • A continuous improvement mindset focused on reliability, productivity, and operational excellence.

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