Senior Engineer, Process Engineering

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Excursion Management: Lead excursion issue, collaborate with all cross functional team and follow up on issue/excursion closure. Perform line audit to ensure production line compliances.
• Yield Management:  Oversee overall yield management for specific products, covering both assembly and test processes to ensure optimal performance and quality.
• Commonality Analysis:  Coordinate cross-functional teams to perform commonality analysis by product design, process, machine, material, and measurement to identify root causes of issues and develop effective improvement plans.
• Engineering DOEs and Statistical Analysis:  Conduct Design of Experiments (DOEs) and apply statistical analysis methods to solve complex problems, making data-driven decisions.
• Process Setup and Improvement:  Recipe knowledge, Set up and continuously improve assembly processes, specifically focusing on die Attach equipment
• Excursion and Abnormal Case Management:  Manage production line excursions and abnormal cases, ensuring swift and effective resolution.
• Cost Reduction Projects : Follow up on and implement engineering value (cost reduction) projects to enhance efficiency and reduce expenses.
• Capacity and Productivity Improvement : Continuously improve production capacity and productivity through innovative solutions and process optimizations.
• Process Assessment and Optimization:  Oversee and assess existing processes and workflows, designing, implementing, and testing new procedures to optimize productivity.
• Reporting and Documentation:  Assemble detailed reports to document process status, changes, and improvements, ensuring clear communication of findings and proposals to upper management.
• Metrics Tracking : Track key metrics to identify areas for improvement and monitor the effectiveness of upgrades and changes.
• Simulation and Testing:  Utilize process simulation software to test and identify the most appropriate production strategies.
• Implementation of Changes:  Provide thorough instructions and support for the successful implementation of process changes.
• Risk Assessments:  Conduct risk assessments to identify potential issues and mitigate risks effectively.
• Compliance Assessment:  Ensure compliance with applicable safety and quality standards.
• Departmental Contribution:  Contribute to departmental efforts by accomplishing related tasks as needed to support overall goals.

Required

• Bachelor's Degree in Engineering (Mechanical, Manufacturing, Electrical, Electronics, Industrial, or related field).
• Minimum 5-7 years of experience in semiconductor, electronics, manufacturing, or a high-volume production environment and Excursion Management
• Proficiency in statistical analysis and process simulation software.
• Strong decision-making capability based on data and technical judgment.
• Strong communication and coordination skills to work effectively with cross-functional teams.
• Detail-oriented with a focus on continuous improvement and optimization.
• Ability to work independently in a fast-paced manufacturing environment
• Experience with process monitoring, statistical analysis, SPC, FMEA, CAPA, Control Plan, DOE, APC Risk Assessment.

Skills

• Strong analytical, troubleshooting, and problem-solving skills with experience in Pre Assembly and Assembly - Die Attach/FC/UF

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